Description
HEATWave HW-PIN | Thermal Profile Solution by PP Systems
Accurate Temperature Profiling for Confined and Complex Production Lines
HW-PIN is a specialized temperature profiling solution designed for real production environments—particularly processes with limited space, complex oven structures, and demanding operating conditions where conventional instruments cannot operate effectively.
It enables you to measure the actual product temperature while the product travels through the oven under real production conditions. This ensures better process control, reduced rejects, improved product quality, and optimized production efficiency.
Common Challenges in Industrial Oven Temperature Measurement
Are you experiencing any of these issues?
Difficulty measuring temperature in narrow and structurally complex production lines
Uncertainty whether your oven truly operates according to the specified settings
The need to know the actual product temperature during real production runs
High reject rates caused by inconsistent temperature control
Purpose-Built to Solve These Challenges
HEATWave HW-PIN was specifically developed to address these challenges. It is engineered to operate reliably in real production environments with space constraints, complex oven configurations, and strict process requirements.
The system continuously tracks and records the actual product temperature throughout the entire oven length, allowing you to clearly visualize the thermal behavior in every heating zone with precision and confidence.
Supports Up to 4 Temperature Measurement Points
HEATWave HW-PIN supports up to four temperature sensors simultaneously in a single profiling run. This allows you to clearly identify temperature variations at different product positions or across multiple oven zones with high accuracy.
Benefits of Multi-Point Measurement
Compare temperature between front–rear or left–right positions of the product
Verify heat uniformity across different oven zones
Accurately identify Hot Spots and Cold Spots
Increase confidence in validation and process optimization activities
Key Advantages of HW-PIN for Industrial Oven Temperature Profiling
Specifically designed for Pin Ovens and narrow oven structures
Enables precise spot measurements in limited spaces
Captures detailed thermal behavior of the product throughout the entire oven length
Supports process improvement in compliance with quality standards
Reduces reject rates and increases production yield
Technical Specifications
Data Logger
| Parameter | Specification |
|---|---|
| Data Logger Model | SHTDL4-TC4 |
| Thermocouple Type | Type K |
| Thermocouple Connector | Miniature Micro Type |
| Resolution | 0.1 °C |
| Accuracy | ±0.5 °C |
| Sampling Interval | 0.5 – 3600 seconds (adjustable) |
| Maximum Internal Operating Temperature | 85 °C |
| Maximum External Operating Temperature | 250 °C |
| Battery Type | Lithium TL-5902, 3V |
Thermal Barrier
| Model | Figure | Dimensions (Diameter × Length) | Weight | Thermal Protection Duration @ 230 °C |
|---|---|---|---|---|
| SHTDL-1 |  | Ø35 mm × L205 mm | 180 g | 5 minutes |
| SHTDL-2 |  | Ø55 mm × L230 mm | 660 g | 15 minutes |
Recommendation: Operate the system at least 20% below the maximum specified temperature to ensure optimal performance and durability. After each test, remove the device from the thermal barrier immediately and cool it using the designated cooling kit to prevent exceeding the battery’s temperature limit and to extend the service life of the equipment.
Software
| Parameter | Specification |
|---|---|
| Software Type | Cloud-based Platform |
| Software URL | www.heatth.com (Coming Soon!) |
Suitable for Processes Beyond the Reach of Conventional Instruments
1. Pin Conveyor System (Cosmetic Tube Coating Process)
The oven structure is narrow and complex, requiring a specialized temperature measurement solution that does not interfere with the production process.
2. Rubber Cure (Latex Glove Curing Process)
Limited oven space requires precise temperature control to maintain product quality, elasticity, and durability.
3. UV Cure (Ultraviolet Curing Process)
High-speed production with short oven length demands strict control of both temperature and time (Time–Temperature Profile).
4. Can Coating (Lacquer Coating and Can End Curing Process)
Ovens with confined space and multiple heating zones require uniform temperature control across all zones to ensure consistent coating quality.